A 3-axis print-and-apply system to apply labels in up to 3 sides of each pallet.
Apply GS1 Labels onto Your Pallets
In the standard versions, the system comes prepared to print and apply labels with DIN A5 (150x210mm) dimensions in portrait orientation as in conformity with GS1 specifications. It has a reinforced arm for applications in 3 sides of the same pallet.
Labels 3 sides of the Pallet
The AP182 system is one of the few print-and-apply models in the market that is capable of applying in 3 sides of a pallet in a single pass-through. To apply in 3 sides, the system only needs two full-stops of the pallet, and only one stop is required for 2-sided applications. The labeling is done without contact with the product using the Tamp-Blow mode with a proximity sensor, but with an optional spring tamp it can work in Tamp-On mode with contact. The system is placed over a sub-structure that is specially made for the height you need, up to 1,2m with adjustable feet up to +50mm and the systems are available in left- or right-hand versions (LH/RH).
High Application Rates
This system is capable of labeling up to 100 pallets per hour, even when applying 3 labels per pallet.
Apply your labels in the right spot with millimeter precision. No more misplaced, crooked or wrinkled labels.
Identify each pallet with a unique SSCC number and respective GS1-128 barcodes. The problem of keeping stocks of labels with variable information that eventually gets obsolete is a thing of the past. Printing the labels when you really need them saves time, money and headaches.
Apply in any Orientation
With the RT option (cannot be installed after delivery), the orientation in which the label is applied can be changed. That is, the label can exit the printer in portrait orientation and be applied in landscape. The tamp can rotate between 0 to 90º and it is even possible to choose an intermediate angle, which allows the application on pallets that move with an inclination.
Compatible with most Print Engines
You can equip your Legi-Air AP182 with a thermal-transfer printer module from any of the famous brands like Zebra®, Sato®, Datamax®, among many others, to print labels with good quality. For pallet labels, the 6 inches models are recommended.
With an Industrial Controller
Quickly configure the system using the controller with a digital display. Navigate through the menus with ease, change parameters and read the system's status messages.
Use All the Features of the System
You can use any compatible software with the print engine that you have picked, but it is with Legitronic® that you can take full advantage of your printer. You can create simple or complex labels, with GS1 barcodes and automatic SSCC numeration or even encode RFID data. Learn more about the things that you can do with the software in Legitronic.
You can individually program each one of the three movements for the front, side and rear applications. Once this initial configuration is done and the printer is calibrated, you will not have to worry anymore, because everything else is automatic, including the synchronization with the printer and with the conveyor belt.
With an unwinder that allows big label rolls and a rewinder for the label liner that works in 1:1, that is, with capacity to rewind the complete roll, you will have to make few stops to do label roll replacements. And we can supply label rolls with the right amount that you need so that during the stops you can replace both print ribbon and the label roll at the same time.
On the digital HMI, you will have a label counter so that you know how many application cycles were performed. The counter has a capacity for 100 000 applications and then starts over automatically.
High Quality Sturdy System
These labelers are very robust and reliable, with a lifespan that goes over 15 years. Built exclusively with quality materials, such as aluminum and stainless steel, you will not find a drop of rust and, besides the occasional cleaning of possible label adhesive build-up, they do not require neither lubrication or maintenance.
Safe and Certified Systems
These systems have CE certification and follow all European safety norms. The system are complete complying systems (CC) with the safety norms and do not require additional protections or safeguards, given the fact that they do not exert forces over 50N. The printer module is mounted on a rail with springs and retracts to protect the operator from being crushed between the tamp and the printer and it is also not possible to get crushing injuries between the applicator's arm and the chassis.
Easy Integration: Control the System
The system can send and receive several signals. As input signals, the system can execute the typical triggers to start the label printing process, and execute a specific application cycle (for front, side or rear labeling). There are more input signals, like the reprint signal, very useful when a scanner is used to check the printed label.
Easy Integration: Get Status Information
The system also makes available several output signals, such as, the information if the system is ready, if there are errors, if the tamp is in the home position, if there is data on the printer, if the printer is feeding (i.e., printing), if the printer is in error, if the label is on the tamp pad, among other signals. The applicator also sends signals about specific warnings and errors like when the label roll is near its end. You can also configure a synchronization signal that becomes active after the product's detection and deactivates at the end of the cycle, when the tamp returns to the home position, or to simply send a pulse after each application.
Approved by System Integrators
With the Weber® policy for Global Export, the system integrator companies can export our print-and-apply systems as part of a bigger system and the final user gets all the technical support in the destination country, performed by the local distributor of that said country, all completely transparent and without additional costs. All that a system integrator must do is mention that the system is for resale and when the destination country is known, inform us about it so that we can proceed with the transfer of responsibility of the system to the local distributor.
Print and Apply System for Pallets
Legi-Air AP182 LH (Left-Hand Version)
Legi-Air AP182 RH (Right-Hand Version)
*Each model has several options
Zebra, Datamax, Sato, Novexx, Avery or CAB (pick yours)
Maximum Print Speed
406mm/s (depends on the equipped print engine)
600dpi (depends on the equipped print engine)
Up to 120 pallets per hour (in 2 sides)
Up to 90 pallets per hour (in 3 sides)
Minimum Label Width
Maximum Label Width
168mm (depends on the equipped print engine)
Minimum Label Length
Maximum Label Length
- Application Methods
Up to 545mm (or optionally 745mm)
150x210mm (DIN A5 / GS1)
(drilled for 1 label size)
- Front + Side
- Side + Rear
- Front + Side + Rear
Stepper (Arm/Rewinder/Unwinder) + Printer's Motor
350mm External Diameter (approx. 600m)
Legitronic (recommended, not included)
Print Engine's Display
92 ~ 263V AC, 50Hz
130kg (not including substructure)
Dimensions (Width x Depth x Height)
Approx. 731mm x 1123mm x 981mm (+ height of the substructure)
Approx. 1181mm x 1123mm x 981mm (with open door, + height of the substructure)
Verification with Barcode Scanner
RT Option (0 to 90º Rotative Tamp to change label orientation)
Legi-Air 5300 Pallet ▶︎Print-Apply System
Pallet Applicator (1 side)
RH or LH Versions
Legi-Air 5300 Dual Pallet ▶︎Print-Apply System
Pallet Applicator (2 sides)
RH or LH Versions
Legi-Air 4050P ▶︎Print-Apply System
Different Pallet Applicators (1 or 2 sides)
RH or LH Versions
Legi-Air 4050 Gen2 ▶︎Print-Apply System
RH or LH Versions
The final version of the delivered system may not match entirely with the presented images and specifications.
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