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↩︎ Print-Apply Systems

Legi-Air 5300

Legi-Air 5300

A very sturdy and reliable print-and-apply system, built exclusively with quality materials and with a very appealing look. The system supports several types of applicators for different application methods.

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Goes Beyond Your Expectations

These print-and-apply systems are top of the range, for the most demanding customers. All that you can ask of a labeling system, the Legi-Air 5300 makes it possible.

Apply Labels at High Speeds

High Speed Application

With the Legi-Air 5300 you can print the batch number and expiration date on your pre-printed label or print the whole label when you really need it, moments before its application onto the product. The system can reach very high application rates and includes low label and label on tamp sensors.

Excellent Precision

Apply your labels in the right spot with millimeter precision. No more misplaced, crooked or wrinkled labels.

"Just-in-Time" Printing

The problem of keeping stocks of labels with variable information that eventually gets obsolete is a thing of the past. Printing the labels when you really need them saves time, money and prevents headaches.

Compatible with most Print Engines

Compatible with most Print Engines

You can equip your Legi-Air 5300 with a thermal-transfer printer module from any of the famous brands like Zebra®, Sato®, Datamax®, among many others, to print labels with good quality.

Easy to Use

This system is very easy to set-up. You just need to calibrate the printer to the label size being used, just like it is done for any other desktop label printer. Then, simply submit a print job and the applicator automatically synchronizes with the printer, catching the label and applying it onto the product that was detected by a sensor.

With Industrial Touch-Screen Console

HMI of the Legi-Air 5300

Quickly configure the system using the touch-screen console. Navigate easily through the menus, change parameters, check the system's status messages and quickly start print jobs that were previously stored in memory.

Control via Web

You can also connect the system to the network and open the configuration page of the Legi-Air 5300 using your web-browser to check the status or change settings. And you can also configure the system to send notifications about problems to your email.

Use All the Features of the System

Legitronic Software

You can use any compatible software with the print engine that you have picked, but it is with Legitronic® that you can take full advantage of your printer. You can create simple or complex labels, with GS1 barcodes and RFID data, start a print job and enable an option to store the print job on the Legi-Air 5300 memory. This way, you can start up the system without having to turn on the PC. Learn more about the things that you can do with the software in Legitronic.

Different Applications

You can install several applicators on the system to perform simple and single applications on the top or on the side of the products with a linear stroke arm, or on the front or rear using rotative tamps. Or you can also apply labels on the corner of the products or even execute double applications onto the same product with only one system and pass-through. All that without needing to stop the conveyor line. The applications can be made with or without contact with the products, no matter if they are simple boxes or products with more complex shapes, such as bottles, flasks, cans, tires, among many other forms. With a single stand, you can adjust the system to apply on any position and the systems are available in left- or right-hand versions (LH/RH).

Few Stops

Unwinder of the Legi-Air 5300

With an unwinder that allows big label rolls and a rewinder for the label liner that works in 1:1, that is, with capacity to rewind the complete roll, you will have to make few stops to do label roll replacements. And we can supply label rolls with the right amount that you need so that during the stops you can replace both the print ribbon and the label roll at the same time.

Label Counter

On the digital HMI, you will have a label counter so that you know how many application cycles were performed. The counter has a capacity for 1 000 000 applications and then starts over automatically. It also shows the application rate, in labels per minute, since the last time the system was powered on.

High Quality Sturdy System

These labelers are very robust and reliable, with a lifespan that goes over 15 years. Built exclusively with quality materials, you will not find a single speck of rust and, besides the occasional cleaning of possible label adhesive build-up, they do not require neither lubrication or maintenance.

Safe and Certified Systems

These systems have CE certification and follow all European safety norms. Most of the standard system are complete complying systems (CC) with the safety norms and do not require additional protections or safeguards, given the fact that they do not exert forces over 50N. When the application rate is critical, there are faster versions in which the system is unlocked to go beyond the 50N of force threshold, being these versions identified as NC (not completed), since they require additional safeguards. If you choose a NC version, the system will include door-open sensors that will immediately halt the labeling operation when the safeguards are opened, so that the system cannot cause injuries. Furthermore, they also bring emergency kill switches to immediately stop the system manually.

Quiet and Energy Efficient

A system that applies labels like a machine-gun must consume a lot of power and be very loud... Or not! This system consumes as much power as a computer and is relatively quiet, keeping the noise emission below 75dB(A).

Easy Integration: Control the System

The system can send and receive several signals. As input signals, the system can execute the typical triggers to start the label printing process, extend the tamp and there are two distinct signals to apply labels to allow double applications, for example, when using the Twin-Tamp application method. The applicator can be configured to divide the 3 steps of a cycle (print, extension and application blow) or unite the extension and blow in one task and the label printing can be set to start automatically (when there is print data) as soon as the cycle begins. There are more input signals, like the reprint signal, very useful when a scanner is used to check the printed label or the signals to disable/enable the rotative movement for the next applications with a Twin-Tamp applicator.

Easy Integration: Get Status Information

The system makes available several output signals, such as, the information if the system is ready, if there are errors, if the tamp is in the home position, if there is data on the printer, if the printer is feeding (i.e., printing), if the printer is in error, if the label is on the tamp pad, among other signals. The applicator also sends signals about specific warnings and errors like label roll near its end, out of labels, ribbon near its end, out of ribbon, low labels or ribbon (active when one is true) or out of labels or ribbon (active when one is true). You can also configure a synchronization signal that becomes active after the product's detection and deactivates at the end of the cycle, when the tamp returns to the home position, or to simply send a 200ms pulse after the application.

Approved by System Integrators

With the Weber® policy for Global Export, the system integrator companies can export our print-and-apply systems as part of a bigger system and the final user gets all the technical support in the destination country, performed by the local distributor of that said country, all completely transparent and without additional costs. All that a system integrator must do is mention that the system is for resale and when the destination country is known, inform us about it so that we can proceed with the transfer of responsibility of the system to the local distributor.

Many Application Methods

You can equip your Legi-Air 5300 with one of several available applicators so that the system can be perfectly adapted to your products and type of application. Check the different kinds of applicators available below.

Applicators

Model: Legi-Air 5300 Tamp-Blow

Legi-Air 5300 Tamp-Blow

System with the classic Tamp-Blow method for top or side application, without contact with the products and no conveyor stops. With a proximity sensor, it is possible to apply labels on products with different heights. It can also be configured to work in Inverted-Tamp-Blow, where the tamp immediately extends and waits for the product already in position, and retracts after blowing the label onto the product, making it capable to label on fast production lines. There are several arms with different lengths, starting with the shortest applicator with a stroke up to 80mm and going all the way to the longest one that can reach 1200mm. There are pneumatic models and electric models for high-speeds.

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Model: Legi-Air 5300 Direct-Tamp

Legi-Air 5300 Direct-Tamp

System similar to the Legi-Air 5300 Tamp-Blow model, with the difference that the tamp contains special springs to work in Tamp-On and allow a soft contact against the products. Those springs avoid damage on the products and on the tamp itself. This is useful when the label does not easily stick onto the product's surface, as, instead of being pressed by the tamp's air blow, it's the tamp itself that presses the label. This way it is not necessary to use additional pressure rolls/brushes. It can also label products of variable heights. There are several arms with different lengths, starting with the shortest applicator with a stroke up to 80mm and going all the way to the longest one that can reach 1200mm. There are pneumatic models and electric models.

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Model: Legi-Air 5300 Air-Blow

Legi-Air 5300 Air-Blow

System without an applicator arm that only has a simple vacuum box known as "Blow Box" to apply labels using the Blow-On method, that allows contactless applications on the tops or sides of products, without stops. The advantage is that the classic tamp applicator is not used and without movable parts there is less mechanical wear and fewer adjustments are needed, making this model more economic and also more agile, with much quicker cycling times. However, this method can only be used on products with fixed heights, but the system's stand allows manual height adjustments.

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Model: Legi-Air 5300 Swing-Tamp

Legi-Air 5300 Swing-Tamp

System with a rotative Tamp-Swing arm for application on the front or rear of the products, without requiring a full stop.

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Model: Legi-Air 5300 Twin-Tamp

Legi-Air 5300 Twin-Tamp

System with an articulated tamp to apply labels using the Twin-Tamp method. Like this, it is possible to perform double applications with only one system and a single pass-through. Basically, it is the Tamp-Blow and Swing-Tamp methods joined in a single system.

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Model: Legi-Air 5300 Corner-Wrap

Legi-Air 5300 Corner-Wrap

System for wrapping the labels around the corners of boxes, using the Corner-Wrap method in which the tamp does not immediately retract, so it can fold the label around the edge. The advantage of this system is that the applicator arm is a simple rotative tamp and it does not require stops, however, the products cannot be too light. For lighter products, the Legi-Air 5300 Split-Tamp model should be used instead.

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Model: Legi-Air 5300 Split-Tamp

Legi-Air 5300 Split-Tamp

System for wrapping the labels around the corners of light products using the Corner-Wrap method in which a double tamp is used. The first tamp applies the label on one of the sides of the product and the second tamp goes deeper to make the label go around the products edge. The advantage of this system is that it works even for lighter products, but it requires a full stop. For a non-stop application, the Legi-Air 5300 Corner-Wrap should be used.

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Model: Legi-Air 5300 Tire

Legi-Air 5300 Tire

Extremely innovative applicator for cylindrical products, such as tires and barrels. It is electrical and does not require compressed air. The label travels to the applicator's extremity thanks to the cords that pull it and the fans that prevent the labels from falling off. Then the product hits the movable arm that retreats with the product, pressing the label around it by doing so.

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Model: Legi-Air 5300 RFID

Legi-Air 5300 RFID

System with the classic Tamp-Blow method equipped with a RFID printer module and an optional rejection tamp pad for wrongly encoded labels, makes it perfect to apply smart RFID labels.

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Model: Legi-Air 5300 Pallet

Legi-Air 5300 Pallet

These are very similar to the normal Tamp-Blow model, but, as the systems are intended for pallet identification, the pallet applicators have reinforced and longer arms.

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Model: Legi-Air 5300 Dual Pallet

Legi-Air 5300 Dual Pallet

Model for applying labels on two adjacent sides of each pallet. The principle is very similar to the Tamp-Swing but, as the systems are intended for pallet identification, the pallet applicators have reinforced and longer arms.

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Specifications

Weber

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Disclaimer
The final version of the delivered system may not match entirely with the presented images and specifications.

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